Clymer Manuals Clymer Manual - Suzuki VS700-800 Intruder / Boulevard S50 1985-2007

- 1986-1987 SUZUKI VS700 (U.S.) - 1985-1991 SUZUKI VS750 (U.K.) - 1988-1991 SUZUKI VS750 (U.S.) - 1992-1997 SUZUKI VS800 (U.K.) - 1992-2004 SUZUKI VS800 (U.S.) - 2005-2007 SUZUKI VS800/S50

CHAPTER ONE / GENERAL INFORMATION CHAPTER TWO / TROUBLESHOOTING Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems / Specifications CHAPTER THREE / LUBRICATION MAINTENANCE AND TUNE-UP Routine checks / Engine stop switch / Pre-checks / Service maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / Final drive oil change / Fork oil change / Control cable lubrication / Periodic maintenance / Front rear air filter change / Tune-up / Valve clearance measurement adjustment / Engine compression test / Spark plugs / Idle speed adjustment / Idle mixture / Carburetor synchronization / Specifications CHAPTER FOUR / ENGINE Removal installation / Front cylinder head cover and camshaft / Rear cylinder head cover and camshaft / Camshaft / Cylinder head and cylinder / Valves and valve components / Pistons and piston rings / Oil pump / Primary drive gear / Secondary gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications CHAPTER FIVE / CLUTCH Clutch / Clutch hydraulic system / Master cylinder / Slave cylinder / Bleeding the system / Specifications CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS External gearshift mechanisms / Transmission / Specifications CHAPTER SEVEN / FUEL EMISSION CONTROL AND EXHAUST SYSTEMS Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Throttle cable replacement / Fuel tank / Fuel shutoff valve and filter / Fuel pump / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications CHAPTER EIGHT / ELECTRICAL SYSTEM Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Starter system / Electric starter / Starter clutch and gears / Starter relay / Lighting system / Switches / Fuses / Circuit breaker / Wiring diagrams / Specifications CHAPTER NINE / LIQUID COOLING SYSTEM Hoses and hose clamps / Cooling system check / Pressure check / Cooling fan shroud and fan duct / Thermostat and housing / Water pump / Hoses / Specifications CHAPTER TEN / FRONT SUSPENSION AND STEERING Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head and stem / Front fork / Specifications CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE Rear wheel / Rear hub / Final drive unit drive shaft and universal joint / Swing arm / Shock absorbers / Specifications CHAPTER TWELVE / BRAKES Disc brakes / Front brake pad / Front brake caliper / Front brake hose / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and linkage / Specifications CHAPTER THIRTEEN / BODY AND FRAME Seats / Frame side covers / Frame head side covers / Footpegs / Sidestand / Front fender / Frame / Specifications INDEX WIRING DIAGRAMS